Pentair 4/100 User Manual Page 1

IntelliFlo® 4/160 and 4/100Variable Speed Programmable Pump(Compatible with IntelliTouch™, EasyTouch™ and IntelliComm)Installation andUser’s GuideIMP

4IntelliFlo 4 Installation and User’s GuideControls and LEDsSpeed 1, Speed 2, Speed 3, and Speed 4 button/LED: Press one of the speed buttons to sele

5IntelliFlo 4 Installation and User’s GuideSection 2Operating IntelliFlo 4This section describes how to use the IntelliFlo 4 pump control panel.Settin

6IntelliFlo 4 Installation and User’s GuideStarting the pumpTo start the pump1. Ensure that the pump is powered on and the green power LED is on.2. Pr

7IntelliFlo 4 Installation and User’s GuidePriming the pump for the first time or after serviceBefore the IntelliFlo 4 pump is started for the first t

8IntelliFlo 4 Installation and User’s GuidePriming the pump for the first time or after service (Continued)Priming the Pump• Release all pressure from

9IntelliFlo 4 Installation and User’s GuideExternal Control with IntelliComm Communication CenterThe IntelliFlo 4 can be remotely controlled by the Pe

10IntelliFlo 4 Installation and User’s GuideConnecting IntelliFlo 4 to an EasyTouch SystemThe IntelliFlo 4 can be controlled by an EasyTouch system vi

11IntelliFlo 4 Installation and User’s Guide4. Lower down the hinged control panel to access the EasyTouch motherboard.5. Route the communication cabl

12IntelliFlo 4 Installation and User’s GuideEasyTouch Load Center (front view)Control panelaccess screwControl panelaccess screwHigh voltagecover pane

13IntelliFlo 4 Installation and User’s GuideConnecting IntelliFlo 4 to an IntelliTouch SystemThe IntelliFlo 4 can be controlled by an IntelliTouch sys

© 2006 Pentair Water Pool and Spa, Inc. All rights reservedThis document is subject to change without notice1620 Hawkins Ave., Sanford, NC 27330 • (91

14IntelliFlo 4 Installation and User’s GuideConnecting IntelliFlo to IntelliTouch (Continued)6. Strip back the cable conductors ¼”. Insert the wires i

15IntelliFlo 4 Installation and User’s GuideSection 3User MaintenanceThe following information describes how to service and maintain the IntelliFlo pu

16IntelliFlo 4 Installation and User’s GuideMotor Service1. Protect from heat:• Shade the motor and controller from the sun.• Any enclosure must be we

17IntelliFlo 4 Installation and User’s GuidePriming the pump after serviceBefore a system start-up, the pump and system must be manually primed. Make

18IntelliFlo 4 Installation and User’s GuideBlank Page

19IntelliFlo 4 Installation and User’s GuideSection 4Installation and RemovalThe following information describes how to install the IntelliFlo 4 pump.

20IntelliFlo 4 Installation and User’s GuideGROUND WIRE(GREEN)BONDING LUGWiring the IntelliFlo 4To connect the IntelliFlo 4 to an AC power source:1. M

21IntelliFlo 4 Installation and User’s GuidePump Disassembly WARNING — Always disconnect power to the pool pump at the circuit breaker and disconnect

22IntelliFlo 4 Installation and User’s GuidePump Disassembly (Continued) 9. To unscrew the impeller from theshaft, twist the impellercounterclockwise.

23IntelliFlo 4 Installation and User’s GuideDrive Assembly Removal and InstallationTo remove the IntelliFlo 4 drive and control panel from the motor a

iIntelliFlo 4 Installation and User’s GuideImportant Safety Precautions ...

24IntelliFlo 4 Installation and User’s GuideReplacement PartsItem Part DescriptionNo. No.1 070387 BASKET AQ & WF2 070429 BOLT HEX HD, 2-56x0.875 s

25IntelliFlo 4 Installation and User’s GuideIntelliFlo Pump Dimensions10.7812.5023.41IntelliFlo 4 Electrical SpecificationsCircuit Protection: Two-pol

26IntelliFlo 4 Installation and User’s GuideBlank Page

27IntelliFlo 4 Installation and User’s GuideWarning and Alarm conditionsThe IntelliFlo 4 alarms and warnings are indicated by flashing LEDs on the con

28IntelliFlo 4 Installation and User’s GuideGeneral IntelliFlo 4 Troubleshooting ProblemsUse the following general troubleshooting information to reso

29IntelliFlo 4 Installation and User’s GuideProblems and Corrective Action (Continued)melborPesuaCelbissoP noitcAevitcerroCspirtrekaerbtiucriC.yldetae

30IntelliFlo 4 Installation and User’s GuideNotes

31IntelliFlo 4 Installation and User’s GuideNotes

32IntelliFlo 4 Installation and User’s GuideNotes

iiIntelliFlo 4 Installation and User’s Guide Important Notice:Attention Installer: This manual contains important information about the installation,

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iiiIntelliFlo 4 Installation and User’s GuideIMPORTANT SAFETY PRECAUTIONS (continued) WARNING — Water temperature in excess of 100° Fahrenheit may be

ivIntelliFlo 4 Installation and User’s GuideGeneral Installation Information WARNING — Pumps improperly sized or installed or used in applications oth

1IntelliFlo 4 Installation and User’s GuideSection 1OverviewIntelliFlo 4 Variable Speed PumpThe IntelliFlo 4 variable speed pump is well suited for al

2IntelliFlo 4 Installation and User’s GuideFeatures• Adjusts to various pool sizes• Prevents thermal overload• Detects and prevents damage from under

3IntelliFlo 4 Installation and User’s GuideIntelliFlo 4 Drive Assembly and Control PanelThe IntelliFlo drive assembly consists of an operator control